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Metal Conveyor Belts with One-Stop Service
High-Quality Materials: Premium Grade, No Recycled Content
99% Order Accuracy: Ensuring Smooth Project Progress
Quick Response: 7-Hour Support for Efficient Communication
Custom Solutions: Boost your production’s efficiency , cost-effective solutions
Flexible MOQ & Free Samples: Zero-Risk Project Start
End-to-End Logistics Support: Tracking to Over 20 Countries
Tailored & customized Metal Conveyor Belts
Metal conveyor belts, known for their stability, reliability, and strength, are provided by JBL to optimize conveying efficiency and maximize production benefits.
Custom Metal Conveyor Belts for Equipment
– Ensuring Reliable Operations
Baking Oven
IQF Spiral Freezer Machinery
Spiral Cooling Machinery
IQF Tunnel Freezer
Tunnel oven
Dough Proofer
Drying Machinery
Can Washier
Spiral Oven
Conveyor Fryers
Packaging Machinery
Fruit & Vegetable Washer
SOP-Driven Quality Control for JBL Metal Conveyor Belts
From materials to delivery, every step is carefully monitored to earn the trust and 100% satisfaction.
Hardness Testing
Tensile Strength Test
Material Composition Analysis
Mechanical Testing
Microhardness Testing
Alloy Composition Test
Thickness Test
Levelness Test
Angle Measurement
Width Measurement
Who We Serve？
We engineer solutions that power your success.
OEM Equipment Manufacturers
Precision Customization
On-Time Delivery
Technical Support
Industry-Specific End Users
High Performance
Industry-Specific Solutions
Technical Support
Local Distributors
& Service Providers
Stable Supply
Competitive Margins
After-Sales Support
Brokers
Flexible Customization
On-Time Delivery
Long-Term Partnership
Manufacturing Process
Step-by-Step Excellence:
Precision in Conveyor Belt Manufacturing Process
Chemical Composition Analysis:
Use high-precision spectrometers to test the chemical composition of stainless steel to meet international standards (e.g., SUS304, SUS316).
Mechanical Property Testing:
Test material strength and toughness using hardness testers and tensile testing equipment to ensure suitability for demanding production environments.
Surface Quality Inspection:
Inspect raw material surfaces under magnification to ensure no cracks, oxidation marks, or other defects that could affect performance.
Spiral Forming:
1.Use high-precision spiral forming machinery to produce spirals according to customer-approved drawings.
2.Control wire diameter and spiral pitch to ensure compliance with design requirements..
3.Conduct first-ainspection before each batch to ensure quality standards are met.
Spiral Dimension Inspection:
1.Use high-precision measuring tools to inspect spiral diameter, pitch, and length.
2.Record inspection data for traceability.
High-Precision Cutting:
Cross rods are precisely cut to the specified lengths based on the customized metal conveyor belt width, ensuring each rod aligns with the design.
Straightening Process:
After cutting, the cross rods undergo a straightening process to meet the design's linearity requirements, providing the foundation for belt assembly.
Chamfering and Deburring:
Each cross rod is chamfered using CNC machines to ensure smooth and burr-free ends, preventing wear or jamming during assembly or operation.
Spiral and Cross Rod Assembly:
Assemble spirals and cross rods according to design blueprints, focusing on verifying that the spiral pitch and rod pitch match the specified dimensions.
Mesh Flatness Inspection:
Inspect the mesh surface flatness after assembly to ensure the conveyor belt surface is smooth without any protrusions or depressions, providing stable support for subsequent assembly and operation.
Mesh Continuity Check:
Conduct segment-by-segment inspections of the metal mesh to ensure the spiral pitch matches the rod pitch perfectly, with stable and seamless connections to ensure smooth operation and prevent misalignment or transmission interruptions.
Initial Assembly Testing:
Accessory Installation and Comprehensive Welding:
After semi-finished assembly, chains, links, or cross flights are installed onto the conveyor belt, followed by comprehensive welding operations.
Comprehensive QA Inspection:
According to the customized and approved blueprints, a comprehensive inspection is conducted to verify:
Spiral pitch and rod pitch match the specified dimensions in the blueprint.
Accurate measurements of the effective width, center width, and total outer width of the conveyor belt.
Edge weld strength, ensuring welds are burr-free and uniformly sized.
Manual Welding:
Precision Welding
Skilled welders handle welding for complex areas, ensuring weld points are firm, free from porosity or cracks, while optimizing seam strength and appearance to enhance belt stability and service life.
Automated Robot Welding:
Strength and Consistency
Robotic welding equipment ensures uniform weld points, burr-free surfaces, and reliable strength, providing long-term stability for the conveyor belt's operation.
Efficient Production:
Automated welding technology, with precise process control and consistency, reduces human error while significantly improving production efficiency and product quality.
Operation Testing and Adjustment:
For spiral freezer machinery design requirements, including the turn ratio and inner diameter of the equipment, we perform Drum Running Testing to thoroughly evaluate the actual inward rotation of the conveyor belt.
Calculation and Evaluation:
During testing, we calculate whether the inward rotation of the conveyor belt meets the equipment's operational requirements. If deviations are identified, we adjust and repair the link molds to ensure compliance with precise design standards.
Ensuring Operational Stability:
The ultimate goal of the testing is to ensure the conveyor belt operates smoothly on the equipment, avoiding belt flipping, jamming, or operational irregularities.
Real-Time Monitoring and Documentation:
Sampling and Patrol Inspections
The QA team conducts regular sampling and patrol inspections during mass production to ensure product quality in the production process.
Specification Consistency Verification:
Verify that the production products align with the approved pre-production sample data, focusing on the following key parameters:
Dimensions meet design requirements.
Weld strength complies with specified standards.
Appearance meets quality standards, free of burrs and defects.
Documentation and Archiving:
Recorded data is used for production quality control and subsequent traceability analysis.
Pickling:
Effectively removes rust, oxides, and surface impurities from the metal conveyor belt,
enhancing corrosion resistance.
Ultrasonic Cleaning:
Uses ultrasonic technology to penetrate hard-to-reach areas,
eliminating oil residues and microscopic contaminants.
Electrolytic Polishing:
Enhances the surface finish by reducing roughness and creating a smooth,
mirror-like appearance.
Critical Parameter Verification:
Spiral Pitch:
Check if it matches the design specifications.
Rod Pitch:
Verify precise alignment of rod spacing.
Total Width and Edge Weld Strength:
Ensure the width and edge weld strength meet stability and operational requirements.
Inspection Report Creation:
Ensure all full inspection results for each metal conveyor belt are accurately recorded, including dimensions, strength, and critical parameters, supporting customer tracking and quality management.
Data Tracking and Improvement:
Inspection records provide a foundation for future production improvements, ensuring continuous quality optimization while meeting customer traceability requirements.
Packaging Materials:
Use fumigation-free plywood crates for packaging, meeting international standards for long-distance air and sea transportation.
Inner Packaging:
Wrap conveyor belts with waterproof film inside the packaging to protect against moisture and dust, ensuring cleanliness and integrity during transit.
Shipping List:
Include a shipping list inside the crate, detailing the specifications, quantities, and batch information of each product for easy verification upon receipt.
Structural Stability and Safety:
Crates are reinforced for compression resistance to prevent damage during long-distance transport, ensuring the conveyor belts remain intact.
FAQ
What are the advantages of JBL Metal’s customization services?
With years of industry experience, we tailor products according to varying production requirements, providing more efficient solutions to help clients enhance production efficiency.
How does JBL Metal ensure product quality?
Our products meet or exceed international standards, ensuring stable and efficient support for our clients’ long-term production needs.
Who are JBL Metal’s global clients?
We have established long-term partnerships with numerous equipment manufacturers and distributors, dedicated to providing high-quality metal conveyor belt solutions to global clients.
How is JBL Metal’s customer support?
Our customer support team responds swiftly whenever issues arise.
What is JBL Metal’s pricing policy?
How does JBL Metal provide customer support?
Our technical and customer service teams are professionally trained to quickly respond and resolve any questions or issues.
How does JBL Metal ensure supply stability?
Through scientific inventory management and flexible production scheduling, we can effectively respond to market demand fluctuations and ensure supply stability.
How to protect our rights?
Why Choose JBL Mesh Belt?
Choose us for unmatched quality, flexibility, and service that drive your success.
Wide Product Range
12 belt series with accessories.
Smooth, efficient operation.
Custom Solutions
Tailored belts, no minimum order.
Local market branding support.
Effortless Logistics
Track orders in real-time.
On-time delivery, no delays.
Durable Quality
Tough, long-lasting belts.
Reduced downtime, optimized operations.
Cost-Effective
Affordable, high-quality solutions.
Lower maintenance, better ROI.
Free Samples
Test samples with expert guidance.
Choose confidently before purchase.
Marketing Support
Custom docs and marketing tools.
Stand out with professional materials.
Swift Service
Quick responses and delivery.
Ready to support your business.
They Trust Us ———
- Custom conveyor belts engineered for your unique challenges
- Reliable performance that keeps production running smoothly
- Expert support from design to delivery
- Solutions that reduce downtime and cut operational costs
———— Kindly Reminder————
Be Careful When Choosing A New Supplier,
The DISAPPOINTMENT of low quality lasts much longer than the Joy of LOW PRICE!
Your Line Deserves Better Belts – Get a Quick Quote
- Feel free to contact us, and get free samples.
- We've got you covered 24h/7days/365days.
- Respond to you within 12 hours.
- JBL takes your privacy very seriously. All information is only used for technical and commercial communication and will not be disclosed to third parties.
